KS THE RESULT FOR THE WELDING PROCEDURE QUALIFICATION TEST
NAME OF DRAWING : COMBINED WELDING (FCAW + SAW)
APPROVED	S. M. CHO	PQR NO : QFC. SA-001-1F
	CHOSANGMYUNG	TEL. NO	051) 620-1660
CHECKED	S. H. KIM	PUKYONG WELDING ENG. CO., LTD. #100. YONGDANG-DONG, NAM-GU, PUSAN, KOREA.
	KIMSUNHEE
DRAWN	W. S. JOO
	JOOWESANG
DATE : APR. 22. 1997

WELDING PROCEDURE QUALIFICATION TEST RECORD (PQR) PUKYONG WELDING Eng. CO., LTD.
PQR NO. QFC, SA-001-1F WPS NO. FC, SA-001 DATE APR. 22. 1997. WELDING PROCESS(ES) FCAW+SAW TYPE SEMI-AUTOMATIC + MACHINE
JOINT Backing (Yes) ○ (No) Backing Mat' l CBM-8061 GROOVE DESIGN USE
BASE METALS Mat'l Spe. ORDINARY STRENGTH STEEL Type or Grade NVA32 Thickness And Diameter 20mm Other N/A	PREHEAT Preheat Temp. NONE Inter pass Temp. 260℃ MAX.
	POST WELD HEAT TREATMENT Temp. N/A Time N/A Other N/A
FILLER METALS Mat'l Spec. AWS FCAW : A5.20 E71T-1 SAW : A5.79 F7A2/EH14 Mat'l Class FCAW : ⅡYMS SAW : ⅢYTM Maker HYUNDAI Electrode-Flux(Class) N/A Flux Trade Name S-777MX Consumable Inset N/A Brand SF-71 : / H-14 / S-777MX (PUKYONG)
	GAS Type of Gas CO2(FCAW) Flow Rate 25□/Min Composition of Gas Mixture 99.5%
	ELECTRICAL CHARACTERISTICS Current FCAW:DC Polarity FCAW:RP SAW:AC SAW:N/A Amps FCAW:240-287 Volts FCAW:27-31 SAW:520-760 SAW:32-36
POSITION Position of Groove FLAT Welding Progression(Up, Down) N/A Other N/A	TECHNIQUE Travel Speed FCAW : 13-16 cm/min SAW : 35-37 cm/min Single or Multi Pass MULTI-PASS Single of Multi Electrodes SINGLE Other N/A

PQR NO. QFC, SA-001-1F
TENSILE TEST
Specimen NO		Size(mm)					Area (mm2)				Ultimate Total Load(Kg)		Ultimate Unit Stress (Kg/mm2)		Character of Fracture & Location
		Thk			Width
1-1		19.6			37.9		742				41,376		55.7		W.M
1-2		19.4			37.9		735				41,175		56		W.M
GUIDED BEND TEST
Type									Result
SIDE BEND 4EA(HALF SIZE)									GOOD
-									-
-									-
Specimen. Size : 10×10×55mm TOUGHNESS TEST Test Temp. : 0℃
Notch Location	FACE WELD METAL			FUSION LINE		F.L+2mm Out				F.L+5mm Out
IMPACT VALUE (JOULE)	1.		86	127		150				229		-		-		-
	2.		80	148		119				201		-		-		-
	3.		75	135		134				180		-		-		-
	AV.		80	137		134				203		-		-		-
FILLET WELD TEST Result N/A Macro Result N/A ULTRASONIC INSPECTION Result ACCEPTABLE (SEE TEST REPORT NO. : 970106-001) MAGNETIC INSPECTION Result ACCEPTABLE (SEE TEST REPORT NO. : 970106-001) OTHER TEST Type of Test MACRO ETCHING Result GOOD Hardness SEE TEST REPORT (REPORT NO. : BYCD-03073-073-11)
Welder FCAW : J. S. TAK SAW : H. J. CHO Welder operator								Stamp No. FCAW : ULSWQ-0245-95 SAW : SJMC WELDER
Test Conducted by Y. S. KIM Laboratry Test No. BYCD-03073-073-10/11

WELDING DATA SHEET
WPS NO. FC. SA-001 PQ TEST NO. QFC. SA-001-1F MATERIAL SPEC. ORDINARY STRENGTH STEEL (Gr. NVA 32+Gr. NVA 32) WELDING PROCESS FCAW+SAW POSITION FLAT DATE : DEC. 26. 1996
											PREHEAT TEMP. : N/A INTER PASS TEMP. : 260℃ MAX.
WELDING SEQUENCE											WORK ANGLE-DRAG ANGLE
PASS NO.	AC DC	AMPS (A)	VOLT (V)		SPEED cm/min	ELECT TYPE		ELECT SIZE □	STICK OUT			FLUX TYPE		SHIELD GAS	GAS FLOW RATE
1	DCRP	230	27		14	E71T-1		1.4□	20mm			-		CO2	25□/min
2	DCRP	280	31		25	E71T-1		1.4□	20mm			-		CO2	25□/min
3	AC	560	30		40	H-14		4.0□	40mm			S-777MX		N/A	N/A
4	AC	650	32		35	H-14		4.0□	40mm			S-777MX		N/A	N/A
5	AC	700	34		40	H-14		4.0□	40mm			S-777MX		N/A	N/A
					- BLANK -
WELDER : FCAW : J. S. TAK SAW : H. J. CHO							NO. : FCAW : ULSWQ-0245-95 SAW : SJMC WELDER
WELDING OPERTATOR :

DEPT. OF PRODUCTION AND JOINING ENG.
REPORT NO. : BYCD-03073-073-10 NOMENCLATURE : PQ TEST(QFC.SA-001-1F) MATERIAL : B.M:AH32 (20t) F.M:F.C::SF-71 SA:H-14xS777MX JOB/SHIP NO. : 외주업체(부경용접) WPS								TEST REPORT MATERIALS RESEARCH DEPARTMENT							WELDING PROCESS LABORATOY MT.100 Yungdang-Dong, Nam-Gu, Pusan, KOREA Tel. : (051) 620-1660 Fax. : (051) 625-7048 Requested by : 조선(Q.M) Date : Mar. 27. 1997.
TENSILE TEST Test Temp.:(R.T)									CHARPY-V IMPACT TEST (ASTM Type)								BEND TEST
I.D NO	Size(mm)		(Kg/mm2)			%		Fracture Position	Test Temp	Absorbed Energy(Joule)				Test Location	Discard Value		ANGLE (4t 180¸)
	t×W	G.L	Y.S.	T.S.		EL.	R.A.			1	2	3	Av		high	low	I.D No		Kind	Result
T-1 T-2	19.6×37.9 19.6×37.9			55.7 56.0				W.M "	0℃ " " "	86 127 150 229	80 148 119 201	75 135 134 180	80 137 134 203	W.M F.L F.L+2mm F.L+5mm			B-1 B-2 B-3 B-4		SIDE SIDE SIDE SIDE	GOOD GOOD GOOD GOOD
CHEMICAL COMPOSITION(wt,%)															MACRO TEST			TESTED BY
KIND		C	Si	Mn		P	S	Ni	Cr	Mo	Cu	Ti	REMARK		I.D NO	RESULT		S. L. LIM
															M-1 M-2	GOOD GOOD
					We hereby cerify that the contents of this report are correct and accurate, and that the test performed is in compliance with the applicable material specification and test requirements designated by the customer.										Certified by : Y. S. KIM Senior Researcher Approved by : S. G. SEO Chif Researcher
Witnessed by
HSFC-H910-101

	B.M	H.A.Z			W.M			H.A.Z			B.M
KIND	1	2	3	4	5	6	7	8	9	10	11
U	168	174	177	183	179	194	192	188	187	186	167
L	170	168	168	169	176	175	179	165	164	164	166

DEPT. OF PRODUCTION AND JOINING ENG. TEST REPORT REPORT NO. : BYCD-03073-073-11 WELDING PROCESS LABORATORY NOMENCLATURE : PQ TEST(QFC.SA-001-1F) MATERIALS RESEARCH DEPARTMENT MATERIAL : B.M:AH32(20t) MT.100 Yongdang-Dong, Nam-Gu, Pusan, Korea F.M:SF-71xH-14/S-777MX Tel. : 051) 620-1660 SHIP/JOB NO. : 외주업체(부경 용접)WPS Fax. : 051) 625-7048 REQUESTEDBY : 조선(Q.M) Date : Mar. 27. 1997.
HARDNESS TEST(HV10)
REMARK :	Certified By : Y. S. KIM Chief Researcher Approved By : S. G. SEO Senior Researcher
HSFC-H910-102

I N D T INTERNATIONAL NDT CO., LTD.						REPORT OF ULTRASONIC EXAMINTION-A □ Weldments □ Mat'l □
Project Name. WPQ. TEST						Owner			Pukong MACHINERY CO., LTD					Job No.
Item Name/Item No. FC-013, 014 FC. SA-001						Welding Process □ SAW □ FCAW □ SMAW □ GTAW								Drawing No. Rev. No. △
Code & Procedure, Applicable □ ABS Class "A" □ ASME SEC. V SA □ ASME Sec Ⅷ DIV														Joint Config □ Coner □ T □ Butt □ D.V □ S.V □ D.B □ S.B
Testing Equip (Type) USK-7S S/R No. 31459-4953						Couplant Used □ Glycerin □OIL □ C.M.C								Surface Condition □ AS-welded □ Ground Flush □ AS-Rolled □
Calibration for Sensitivity	Cal Block		No. : INDT R ABS R/F Block□ B							Probes Used
										Angle(IIW-Ⅵ)				Frequency		Size mm	Range Choice
	Reference Standards		Type : □ Side-drilled Hole □ V-Notch □ Square Notch □ BOTTOM Hole Size : 1.2□ mm							0¸				MHz		□	mm
										MWB 45¸				2 MHz		8×9	mm
										60¸				2 MHz		8×9	mm
* Transfer Loss			52 dB							70¸				4 MHz		8×9	mm
Identification Weld : NO/Spool No-		Indication mm/inch										A / R 3)	Parent Material			Welder No.	Weld length mm/inch
		Location 1)		Length	Width		Depth	max. Resp. (DAC%)			Type 2)		type		W/Thick mm
																	total	Tseted
QFC-013-1H		·		·	·		·	·			·	A	Gr.D		80	A	600× 1,000	100%
-1V		·		·	·		·	·			·	A				B
-1F		·		·	·		·	·			·	A				C
-2H		·		·	·		·	·			·	A				D
-2V		·		·	·		·	·			·	A				E
□ Draw a stketch of rejected inidication on attached sheet 1) Measured from o-point 2) A=Gas Porosity C=Lack of Fusion E=Crack 3) A=Acceptable B=Slag Inclusion D=Incomplete Penetration F=Others R=Reject * Transfer Loss chedk perform once for each welded Joint to be examined except, that for repetitive testion of same materials.
Emined by Level Ⅱ Data 시 험 자 Approved by Level Ⅲ Data 승 인 자 CHANG MIN. MUN								Third Party Inpector 공인검사관								Report No. 970106-001
								Owner/Customer 주문주/고객								Sheet No. 1 of 2
INDT-QA-UT-004A INTERNATIONAL NONDESTRVCTIVE TESTING CO. LTD

INDT INTERNATIONAL NDT CO., LTD.					REPORT OF ULTRASONIC EXAMINTION-A □ Weldments □ Mat'l □
Weld Identification	Indication mm/inch							A / R 3)	Parent Material		Welder No.	Weld length mm/inch
	Location 1)	Length	Width	Depth		max. Resp. (DAC%)	Type 2)		type	W/Thick mm
												total	Tseted
QFC-014-1H	·	·	·	·		·	·	A	Gr.D	80	F	600× 1,000	100%
-1V	·	·	·	·		·	·	A			G
-1F	·	·	·	·		·	·	A			H
-2H	·	·	·	·		·	·	A			I
-2V	·	·	·	·		·	·	A			J
FC.SA-001	·	·	·	·		·	·	A		20	K
QFC-001-1F	·	·	·	·		·	·	A		20	K
-2F	·	·	·	·		·	·	A		40	L
Report No. 970100-001							Sheet No. 2 of 2
□ Draw a stketch of rejected inidication on attached sheet 1) Measured from o-point 2) A=Gas Porosity C=Lack of Fusion E=Crack 3) A=Acceptable B=Slag Inclusion D=Incomplete Penetration F=Others R=Reject * Transfer Loss chedk perform once for each welded Joint to be examined except, that for repetitive testion of same materials.
INDT-QA-UT-004A INTERNATIONAL NONDESTRVCTIVE TESTING CO. LTD

Requested : 조) QM JOB/SHIP No. : 외주업체(부경용접)WPS NOMENCLATURE : PQ TEST(QFC.SA-001-1F)								CHECK SHEET							MAT'L B.M : AH32 (20t) F.M : SF-71×H-14/S777MX								TEST DATE 1997. 3. 25
TENSILE TEST												BEND TEST			MACRO TEST		TEMP(℃)	IMPACT TEST (ASTM TYPE)					REMARK
I.D No	Size (mm) t×w	Y.P. or Y.S.		T.S.		ELONG		R/A		G.L	F.P	ANGLE(4t 180°)						Absorbed Energy(Joule)				test location
			kg/mm2	kgf	kg/mm2	mm	%	mm	%	mm		I.D No	KIND	RESULT	I.D No	RESULT		1	2	3	Av
			MPa		MPa
T-1	19.6× 37.9			41350	55.7						W.M	B-1 -2	SIDE "	GOOD "	M-1	GOOD	O	86	80	75	80	W.M
-2	19.4× 37.9			41150	56.0						"	-3 -4	" "	" "	-2		"	127	148	135	137	F.L
																	"	150	119	134	134	F.L +2mm
																	"	229	201	180	203	F.L +5mm

REPORT OF MAGNETIC PARTICLE EXAMINTION 자 분 탐 상 검 사 보 고 서																										I N D T									Report No. 보고서번호					970106-001
																																			P a g e 페 이 지					1 OF 1
OWNER 주문주				PUKYONG WELDING Eng. CO., LTD																			PORJECT NAME 공사명									WPQ. TEST
CONST.&MER. 제작자									PUKYONG WELDING Eng. CO., LTD														LOCATION 위치
W/O NO. 공사번호																							DWG. NO. 도면번호																	Rev. 개정		△
ITEM NAME 제품명																							SURFACE CONDITION 표면상태											□MACHINED□GRINDED □WELDED
ITEM NO. 제품번호							FC-013 FC-014 FC.SA-001																CODE & PROCEDURE 적용규격 ABS Class "A" ASTM E709
MATERIAL 재질										Gr. D													TEST BLOCK 시험편							□FIELD INDICATOR □LIFTING BLOCK
EQUIPMENT 장비 □ AC □ DC BLAND : KYUNG DO MODEL NO : 31441 OUTPUT : 220V CURRENT : 5AMP SPACING : 10-15cm												MAGNETIZATION TECHNIQUE 자 화 방 법 □ YOKE □ PROD □ COIL						DIRECTION OF MAGETICFIELD 자 화 방 향 □ LONGITUDINAL □ CIRCULAR □ BOTH							MAGNETICPARTICLES 자 분 BLAND : KYUNG DO MODEL NO : 960402 □ DRY □ COLOR □ WET □ ELUORESCENT												BLACKLIGHT 자 외 선 등 BLAND : MODEL NO : INTENSITY : □/cm WAVELENGTH : ^
																																					DEMAGNETIZION : 탈 자 □YES □NO
IDENT. NO. 확 인 번 호											합		불	INTERPRETATION 판 정																						등급		REMARKS 비 고
	QF	C-	013					-1H			∨									No	indi	cati		on														A
								-1V			∨																											B
								-1F			∨																											C
								-2H			∨																											D
								-2V			∨																											E
								-1H			∨																											F
	QF	C-	013					-1V			∨																											G
								-1F			∨																											H
								-2H			∨																											I
								-2V			∨																											J
	QF	C-	013					-1F			∨																											K
								-2F			∨																											L
□ SKETCH ON DOT LINE, IF NECESSARY OR □ ATTACHED. 필요시 점선안에 스케치하거나 또는 첨부할 것.
Examined by Level 시 험 자 Level Approved by Level 승 인 자 CHANG MIN. MUN																							DATE OF EXAMINATION 시험일자 97. 01. 06
																							□ Witnessed by □ Reviewed by
INDT/QA-M-02 국 제 비 파 괴 검 사 주 식 회 사

KS THE RESULT FOR THE WELDING PROCEDURE QUALIFICATION TEST
NAME OF DRAWING : COMBINED WELDING (FCAW + SAW)
APPROVED	S. M. CHO	PQR NO : QFC. SA-001-2F
	SANGMYUNGCHO4.22	TEL. NO	051) 620-1660
CHECKED	S. H. KIM	PUKYONG WELDING ENG. CO., LTD. #100. YONGDANG-DONG, NAM-GU, PUSAN, KOREA.
	KIMSUNHEE4.22
DRAWN	W. S. JOO
	JOOWESANG
DATE : APR. 22. 1997

WELDING PROCEDURE QUALIFICATION TEST RECORD (PQR) PUKYONG WELDING Eng. CO. LTD.
PQR NO. QFC, SA-001-2F WPS NO. FC, SA-001 DATE APR. 22. 1997. WELDING PROCESS(ES) FCAW+SAW TYPE SEMI-AUTOMATIC + MACHINE
JOINT Backing (Yes) ○ (No) Backing Mat' l CBM-8061 GROOVE DESIGN USE
BASE METALS Mat'l Spe.ORDINARY STRENGTH STEEL Type or Grade NVA32 Thickness And Diameter 40mm Other N/A	PREHEAT Preheat Temp. 70℃ Interpass Temp. 260℃ MAX.
	POSTWELD HEAT TREATMENT Temp. N/A Time N/A Other N/A
FILLER METALS Mat'l Spec. AWS FCAW : A5.20 E71T-1 SAW : A5.79 F7A2/EH14 Mat'l Class FCAW : ⅡYMS SAW : ⅢYTM Maker HYUNDAI Electrode-Flux(Class) N/A Flux Trade Name S-777MX Consumable Inset N/A Brand SF-71 : / H-14 / S-777MX (PUKYONG)
	GAS Type of Gas CO2(FCAW) Flow Rate 25□/Min Composition of Gas Mixture 99.5%
	ELECTRICAL CHARACTERISTICS Current FCAW:DC Polarity FCAW:RP SAW:AC SAW:N/A Amps FCAW:230-280 Volts FCAW:27-31 SAW:500-700 SAW:30-33
POSITION Position of Groove FLAT Welding Progression(Up, Down) N/A Other N/A	TECHNIQUE Travel Speed FCAW : 14-25 cm/min SAW : 35-40 cm/min Single or Multi Pass MULTI-PASS Single of Mult Electrodes SINGLE Other N/A

DEPT. OF PRODUCTION AND JOINING ENG.
REPORT NO. : BYCD-03073-073-12 NOMENCLATURE : PQ TEST(QFC.SA-001-2F) MATERIAL : B.M:AH32 (40t) F.M:F.C::SF-71 SA:H-14xS-777MX JOB/SHIP NO. : 외주업체(부경기계) WPS									TEST REPORT MATERIALS RESEARCH DEPARTMENT									WELDING PROCESS LABORATORY MT.100 Yungdang-Dong, Nam-Gu Pusan, KOREA Tel. : (051) 620-1660 Fax. : (051) 625-7048 Requested by : 조선(Q.M) Date : Mar. 27. 1997.
TENSILE TEST Test Temp.:(R.T)										CHARPY-V IMPACT TEST (ASTM Type)										BEND TEST
I.D NO	Size(mm)		(Kg/mm2)			%		Fracture Position		Test Temp	Absorbed Energy(Joule)				Test Location		Discard Value			ANGLE (4t 180¸)
	t×W	G.L	Y.S.	T.S.		EL.	R.A.										high		low	I.D No		Kind	Result
											1	2	3	Av
T-1 T-2	38.4×25.0 39.3×25.0			58.3 56.8				W.M "		0℃ " " "	83 173 226 368	60 156 298 350	62 145 242 369	68 158 255 362	W.M F.L F.L+2mm F.L+5mm					B-1 B-2 B-3 B-4		SIDE SIDE SIDE SIDE	GOOD GOOD GOOD GOOD
CHEMICAL COMPOSITION(wt,%)																MACRO TEST					TESTED BY
KIND		C	Si	Mn		P	S	Ni		Cr	Mo	Cu	Ti	REMARK		I.D NO			RESULT		S. L. LIM
																M-1 M-2			GOOD GOOD
					We hereby cerify that the contents of this report are correct and accurate, and that the test performed is in compliance with the applicable material specification and test requirements designated by the customer.													Certified by : Y. S. KIM Senior Researcher Approved by : S. G. SEO Chif Researcher
Witnessed by
HSFC-H910-101

PQR NO. QFC. SA-001-2F
TENSILE TEST
Specimen NO		Size(mm)					Area (mm2)				Ultimate Total Load(Kg)		Ultimate Unit Stress (Kg/mm2)		Character of Fracture & Location
		Thk			Width
1-1		38.4			25		960				55.968		58.3		W.M
1-2		39.3			25		982				55.806		56.8		W.M
GUIDED BEND TEST
Type									Result
SIDE BEND 4EA									GOOD
-									-
-									-
Specimen. Size : 10×10×55mm TOUGHNESS TEST Test Temp. : 0℃
Notch Location	FACE WELD METAL			FUSION LINE		F.L+2mm Out				F.L+5mm Out
IMPACT VALUE (JOULE)	1.		83	173		226				368		-		-		-
	2.		60	156		298				350		-		-		-
	3.		62	145		242				369		-		-		-
	AV.		68	158		255				362		-		-		-
FILLET WELD TEST Result N/A Macro Result N/A ULTRASONIC INSPECTION Result ACCEPTABLE (SEE TEST REPORT NO. : 970106-001) MAGNETIC INSPECTION Result ACCEPTABLE (SEE TEST REPORT NO. : 970106-001) OTHER TEST Type of Test MACRO ETCHING Result GOOD Hardness SEE TEST REPORT (REPORT NO. : BYCD-03073-073-13)
Welder FCAW : J. S. TAK SAW : H. J. CHO Welder operator								Stamp No. FCAW : ULSWQ-0245-95 SAW : SJMC WELDER
Test Conducted by Y. S. KIM Laboratry Test No. BYCD-03073-073-12/13

WELDING DATA SHEET
WPS NO. FC. SA-001 PQ TEST NO. QFC. SA-001-2F MATERIAL SPEC. ORDINARY STRENGTH STEEL (Gr. NVA 32+Gr. NVA 32) WELDING PROCESS FCAW+SAW POSITION FLAT DATE : DEC.26.1996
										PREHEAT TEMP. : 70℃ INTERPASS TEMP. : 260℃ MAX.
WELDING SEQUENCE										WORK ANGLE-DRAG ANGLE
PASS NO.	AC DC	AMPS (A)	VOLT (V)		SPEED cm/min	ELECT TYPE	ELECT SIZE □	STICK OUT			FLUX TYPE		SHIELD GAS	GAS FLOW RATE
1	DCRP	240	27		13	E71T-1	1.4□	20mm			-		CO2	25□/min
2	DCRP	280	31		16	E71T-1	1.4□	20mm			-		CO2	25□/min
3	AC	500	32		32	H-14	4.8□	40mm			S-777MX		N/A	N/A
4	AC	700	36		35	H-14	4.8□	40mm			S-777MX		N/A	N/A
5	AC	700	34		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
6	AC	700	35		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
7	AC	700	34		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
8	AC	700	34		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
9	AC	700	34		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
10	AC	700	34		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
11	AC	750	35		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
12	AC	750	35		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
13	AC	700	34		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
14	AC	700	34		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
15	AC	700	34		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
16	AC	700	34		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
17	AC	700	34		40	H-14	4.8□	40mm			S-777MX		N/A	N/A
					-BLANK-
WELDER : FCAW : J. S. TAK SAW : H. J. CHO							NO. : FCAW : ULSWQ-0245-95 SAW : SJMC WELDER
WELDING OPERTATOR :

DEPT. OF PRODUCTION AND JOINING ENG. 공정TEST REPORT REPORT NO. : BYCD-03073-073-13 WELDING PROCESS LABORATORY NOMENCLATURE : PQ TEST(QFC.SA-001-1F) MATERIALS RESEARCH DEPARTMENT MATERIAL : B.M : AH32(20t) MT.100 Yongdang-Dong, Nam-Gu, Pusan, Korea F.M : SF-71xH-14/S-777MX Tel. : 051) 620-1660 SHIP/JOB NO. : 외주업체(부경용접)WPS Fax. : 051) 625-7048 REQUESTEDBY : 조선(Q.M) Date : Mar. 27. 1997.
HARDNESS TEST(HV10)
REMARK :	Certified By : Y. S. KIM Chief Researcher Approved By : S. G. SEO Senior Researcher
HSFC-H910-102

	B.M	H.A.Z			W.M			H.A.Z			B.M
KIND	1	2	3	4	5	6	7	8	9	10	11
U	166	184	192	204	201	200	204	219	205	195	165
L	164	181	187	189	164	160	166	185	184	183	168

I N D T INTERNATIONAL NDT CO., LTD.						REPORT OF ULTRASONIC EXAMINTION-A □ Weldments □ Mat'l □
Project Name. WPQ. TEST						Owner			Pukyong MACHINE RY CO., LTD					Job No.
Item Name/Item No. FC-013, 014 FC. SA-001						Welding Process □ SAW □ FCAW □ SMAW □ GTAW								Drawing No. Rev. No. △
Code & Procedure, Applicable □ ABS Class "A" □ ASME SEC. V SA □ ASME Sec Ⅷ DIV														Joint Config □ Coner □ T □ Butt □ D.V □ S.V □ D.B □ S.B
Testing Equip (Type) USK-7S S/R No. 31459-4953						Couplant Used □ Glycerin □OIL □ C.M.C								Surface Condition □ AS-welded □ Ground Flush □ AS-Rolled □
Calibration for Sensitivity	Cal Block		No. : INDT R ABS R/F Block□ B							Probes Used
										Angle(IIW-Ⅵ)				Frequency		Size mm	Range Choice
	Reference Standards		Type : □ Side-drilled Hole □ V-Notch □ Square Notch □ BOTTOM Hole Size : 1.2□ mm							0¸				MHz		□	mm
										MWB 45¸				2 MHz		8×9	mm
										60¸				2 MHz		8×9	mm
* Transfer Loss			52 dB							70¸				4 MHz		8×9	mm
Identification Weld : NO/Spool No-FC-013		Indication mm/inch										A / R 3)	Parent Material			Welder No.	Weld length mm/inch
		Location 1)		Length	Width		Depth	max. Resp. (DAC%)			Type 2)		type		W/Thick mm
																	total	Tseted
QFC-013-1H		·		·	·		·	·			·	A	Gr.D		80	A	600× 1,000	100%
-1V		·		·	·		·	·			·	A				B
-1F		·		·	·		·	·			·	A				C
-2H		·		·	·		·	·			·	A				D
-2V		·		·	·		·	·			·	A				E
□ Draw a stketch of rejected inidication on attached sheet 1) Measured from o-point 2) A=Gas Porosity C=Lack of Fusion E=Crack 3) A=Acceptable B=Slag Inclusion D=Incomplete Penetration F=Others R=Reject * Transfer Loss chedk perform once for each welded Joint to be examined except, that for repetitive testion of same materials.
Emined by Level Ⅱ Data 시 험 자 Approved by Level Ⅲ Data 승 인 자 CHANG MIN, MUN								Third Party Inpector 공인검사관								Report No. 970106-001
								Owner/Customer 주문주/고객								Sheet No. 1 of 2
INDT-QA-UT-004A INTERNATIONAL NONDESTRVCTIVE TESTING CO. LTD

INDT INTERNATIONAL NDT CO., LTD.					REPORT OF ULTRASONIC EXAMINTION-A □ Weldments □ Mat'l □
Weld Identification FC-C14	Indication mm/inch							A / R 3)	Parent Material		Welder No.	Weld length mm/inch
	Location 1)	Length	Width	Depth		max. Resp. (DAC%)	Type 2)		type	W/Thick mm
												total	Tseted
QFC-014-1H	·	·	·	·		·	·	A	Gr.D	80	F	600× 1,000	100%
-1V	·	·	·	·		·	·	A			G
-1F	·	·	·	·		·	·	A			H
-2H	·	·	·	·		·	·	A			I
-2V	·	·	·	·		·	·	A			J
FC.SA-001	·	·	·	·		·	·	A		20	K
QFC-001-1F	·	·	·	·		·	·	A		20	K
-2F	·	·	·	·		·	·	A		40	L
Report No. 970100-001							Sheet No. 2 of 2
□ Draw a stketch of rejected inidication on attached sheet 1) Measured from o-point 2) A=Gas Porosity C=Lack of Fusion E=Crack 3) A=Acceptable B=Slag Inclusion D=Incomplete Penetration F=Others R=Reject * Transfer Loss chedk perform once for each welded Joint to be examined except, that for repetitive testion of same materials.
INDT-QA-UT-004A INTERNATIONAL NONDESTRVCTIVE TESTING CO. LTD

REPORT OF MAGNETIC PARTICLE EXAMINTION 자 분 탐 상 검 사 보 고 서																										I N D T									Report No. 보고서번호					970106-001
																																			P a g e 페 이 지					1 OF 1
OWNER 주문주				PUKYONG WELDING Eng. CO., LTD																			PORJECT NAME 공사명									WPQ. TEST
CONST.&MER. 제작자									PUKYONG WELDING Eng. CO., LTD														LOCATION 위치
W/O NO. 공사번호																							DWG. NO. 도면번호																	Rev. 개정		△
ITEM NAME 제품명																							SURFACE CONDITION 표면상태											□MACHINED□GRINDED □WELDED
ITEM NO. 제품번호							FC-013 FC-014 FC.SA-001																CODE & PROCEDURE 적용규격 ABS Class "A" ASTM E709
MATERIAL 재질										Gr. D													TEST BLOCK 시험편							□FIELD INDICATOR □LIFTING BLOCK
EQUIPMENT 장비 □ AC □ DC BLAND : KYUNG DO MODEL NO : 31441 OUTPUT : 220V CURRENT : 5AMP SPACING : 10-15cm												MAGNETIZATION TECHNIQUE 자 화 방 법 □ YOKE □ PROD □ COIL						DIRECTION OF MAGETICFIELD 자 화 방 향 □ LONGITUDINAL □ CIRCULAR □ BOTH							MAGNETICPARTICLES 자 분 BLAND : KYUNG DO MODEL NO : 960402 □ DRY □ COLOR □ WET □ ELUORESCENT												BLACKLIGHT 자 외 선 등 BLAND : MODEL NO : INTENSITY : □/cm WAVELENGTH : ^
																																					DEMAGNETIZION : 탈 자 □YES □NO
IDENT. NO. 확 인 번 호											합		불	INTERPRETATION 판 정																						등급		REMARKS 비 고
	QF	C-	013					-1H			∨									No	indi	cati		on														A
								-1V			∨																											B
								-1F			∨																											C
								-2H			∨																											D
								-2V			∨																											E
								-1H			∨																											F
	QF	C-	013					-1V			∨																											G
								-1F			∨																											H
								-2H			∨																											I
								-2V			∨																											J
	QF	C-	013					-1F			∨																											K
								-2F			∨																											L
□ SKETCH ON DOT LINE, IF NECESSARY OR □ ATTACHED. 필요시 점선안에 스케치하거나 또는 첨부할 것.
Examined by Level 시 험 자 Level Approved by Level 승 인 자 CHANG MIN. MUN																							DATE OF EXAMINATION 시험일자 97. 01. 06
																							□ Witnessed by □ Reviewed by
INDT/QA-M-02 국 제 비 파 괴 검 사 주 식 회 사

Requested : 조) QM JOB/SHIP No. : 외주업체(부경기계)WPS NOMENCLATURE: PQ TEST(QFC.SA-001-2F)								CHECK SHEET							MAT'L B.M : AH32 (40t) F.M : SF-71×H-14/S777MX								TEST DATE 1997. 3. 25
TENSILE TEST												BEND TEST			MACRO TEST		TEMP (℃)	IMPACT TEST (ASTM TYPE)					REMARK
I.D No	Size (mm) t×w	Y.P. or Y.S.		T.S.		ELONG		R/A		G.L	F.P	ANGLE(4t 180°)						Absorbed Energy(Joule)				test location
			kg/mm2	kgf	kg/mm2	mm	%	mm	%	mm		I.D No	KIND	RESULT	I.D No	RESULT		1	2	3	Av
			MPa		MPa
T-1	38.4× 25.0			55950	58.3						W.M	B-1 -2	SIDE "	GOOD "	M-1	GOOD	O	83	60	62	68	W.M
-2	39.3× 25.0			55800	56.8						"	-3 -4	" "	" "	-2		"	173	156	145	158	F.L
																	"	226	295	242	255	F.L +2mm
																	"	368	350	369	362	F.L +5mm